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Anerka's angle rolls feature a robust direct-drive gearbox system that delivers full torque even when operating at maximum capacity. The dual-speed functionality enables precise control of rolling speeds, accommodating a variety of materials and applications. Additionally, Anerka angle rolls can be used in either horizontal or vertical configurations, providing flexibility based on the size and requirements of the rolling project. Equipped with hydraulic lateral guide rolls featuring 6-axis adjustment and modular rolls, Anerka angle rolls are capable of bending a wide range of profiles. The standard bending rolls are made of 42CrMo4 (4140) alloy steel and volume-hardened to 56-60 HRC, ensuring exceptional durability and performance. Anerka also offers custom-designed angle rolls tailored to meet specific customer requirements. These customizations can include unique roll diameters, specialized roll lengths, or bespoke roll shapes, delivering a solution perfectly suited to individual project needs. Spiral Pipe Rolling Solutions; Commonly used for structural elements, handrails, heat exchangers, and condenser coils, helical coils and pipes can be formed into virtually any shape and diameter with the Anerka HAR Series bending machines. All machine axes are fully programmable and operate simultaneously through our NC Control system, ensuring error-free spiral forming for each tube. With the support of 4-axis NC-controlled rollers, reverse bends can be seamlessly created at both ends of the pipe without the need to dismantle the tube. The helix angle and coil diameter are easily adjustable using the programmable servo-driven spiral bending apparatus. Our external encoder system, which measures the tube length from its outer surface, minimizes the impact of occasional skating by the bending dies. Spiral tube bending has never been more straightforward, thanks to our advanced, feature-rich bending software.
• Planetary type double pinch design allowing prebending in both directions.
• Digital read-out for X,Y axis
• Dual speed on rolls rotation
• Normalized and induction hardened 4140 shafts (HRc 58±3)
• Volume hardened 4140 rolls (HRc 58±3)
• Hydraulic side supports (UL,UR,ZL,ZR,CL,CR)
• Machine body constructed of stress-relieved
• Rolls seated in spherical bearings
• Three-roll drive to minimize the slipping
• Automatic rolls peripheral speed compensation (optimum distribution of torque)
• Electrical and hydraulic protection against overloads
• World standard electrical and hydraulic components
• Mobile control panel
• Gathered together manual lubrication.
• PLC control for up to 9 axes (X,Y,R,ZL,ZR,UL,UR,CL,CR)
• NC Control *3 axes (X,Y,R) *5 axes (X,Y,R,ZL,ZR) *9 axes (X,Y,R,ZL,ZR,UL,UR,CL,CR)
• CNC Control with the teachable side supports *3 axes (X,Y,R) *5 axes (X,Y,R,ZL,ZR) *9 axes (X,Y,R,ZL,ZR,UL,UR,CL,CR)
• Special dies for pipes, tubes, beams.
• Channel type dies for heavy beams and channels for rolling easy way.
• Customized dies for almost any bendable section or extrusion.
• Special apparatus to prevent deformation
* I and H beam bending
* U profile bending
* Spiral bending device
• Material output table
• Overhead support for sprial bending
• Higher rotation speeds with full drive torque throughout the speed range.
• Extended roll shafts to accommodate tooling for wider sections.
• Adjustable turning speed (Standard on CNC control)
• Automatic lubrication
• Oil cooler
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