The CNC plate roll unit, with its graphical control system allows the bending to be done step by step or by automatically calculating the bending steps. Due to changes in the structure of the material, corrections must be entered for pre-bending and bending steps after the first bended plate to get the desired bending form. Correction coefficients can be recorded to software for using them in similar characteristic material bending operations. With the CNC roll bending control you can easily bend parts into shapes such as: cylindrical, polycentric, elliptical, oval, parallel side, rectangular, and arc. CNC unit has interpolation capability due to proportional valves. The CNC unit can store more than 2,000,000 programs. The easy to use editor page also allows for simple editing of any saved programs. The unit also comes with a USB port allowing for easy up or downloading of your programs. You can also connect the control directly with your computer using an Ethernet cable. This also allows our service team to remote in if diagnosis is ever necessary. This also allows our service team to remotely access the machine if diagnosis is ever necessary. Lubrication system (offered as an option) operating times can be set at the control unit. Plate feeder, vertical and side sup-ports (offered as an option) can be included as NC functions (teachable) into control unit. So supports can be programmed in teach-in mode and provided automatically during bending.
Positioning Tolerance and Repeatability
The HR-4 series delivers exceptional precision and consistency, making it ideal for demanding applications in industries like aerospace, energy, and fabrication. • Positioning Tolerance: The CNC-controlled hydraulic system ensures precise roll positioning with a tolerance of ±0.05 mm or better. This accuracy allows for tight control over plate bending processes, even for complex geometries. • Repeatability: The HR-4 series offers repeatability within ±0.05 mm, guaranteeing consistent results over multiple production cycles. The integration of advanced CNC controls and high-resolution feedback systems ensures minimal deviation, even during long runs
Robot Integration with Roll Bending Machines
Our CNC machines are compatible with robotic automation, enabling seamless interaction between robots and the bending process. For customers who prefer to manage the robots using their own systems, we provide Modbus communication protocol support. This allows them to: Remote Control via Modbus: Load and execute bending programs. Start, stop, and pause the machine. Status Monitoring: Machine readiness and operation status. Fault and error codes. Process reports (e.g., completed bends, cycle time). Robot Integration: Synchronization signals for robots to load and unload. Communication of machine states to the robotic system. Safety interlocks to prevent collisions or unsafe operations. This integration empowers customers to maximize productivity, reduce manual labor, and enhance precision in their operations.
CNC Control Unit S640 / S840
Automatic bending program calculation,
Material database of most common metals,
Ability to create new material database,
Remote access and control by Android or IOS devices
Prepared for industry 4.0
PLC Esautomotion (Made in Italy)
Standard 7 axes (X1,X2,Y1,Y2,P1,P2,Z) Standard 32 inputs and 32 outputs
15.6" Color TFT LCD touch screen
HD 1366 x 768 (wide screen)
Hard disk drive 128GB
CPU Intel I3-3217U with 4GB DDR3
Integrated Intel HD Graphics (HD4000) Communication ports:
1 serial ports RS-232,
2 x USB 2.0, 2 x USB 3.0
2 Ethernet port on the PC 2 serial ports
1 x VGA, 1 x HDMI
2 x 10/100/1000Mbit Ethernet port,
1 Can Open Port on CNC Fiber optic interface Local area network
Wi-fi
Remote access Team Viewer
Temprature +5°C/+40°C
User memory: Hard disk for more than 2.000.000 part programs,
Windows® 10 operating system
Manual, teach-in and automatic working modes, Conic and parallelism control,
Interactive 2D graphic editor for work-pieces and tools data entry ,
2D graphic display of machine rolls,
2D automatic identification of the best bending sequence ,
Programming of the axes positions in tabular mode with automatic syntactical checks, Automatic calculation of the X,R,P and Z axes positions for cylindrical, polycentric, oval, oval parallel sides, rectangular, arc bending shapes, Material database of common steel plates,
X-Z / Y-Z (Side Roll & Rotation) axes interpolation capability
Bending and working hours counter,
mm / inch system,
Off-line programming,
Turkish, English, German, French, Spanish, Portuguese, İtalian, Russian, Polish, Czech, Slovak languages,
Alarm messages
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